Intermittent Bonded Ribbon Production Line For Sale
With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Prospective buyers should confirm the achievable speed, machine setup, and required operating conditions directly with the manufacturer before proceeding.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.
Begin by examining the stated equipment configuration, then ask the supplier for pricing, installation requirements, and project-specific alternatives. Doing so can clarify which specifications and options are relevant to your facility and production objectives.
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Use the product page for initial reference and verify current technical and commercial information directly with the company. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
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Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- The product listing describes machine capabilities, technical specifications, and supplied systems.
- Request details about pricing, installation requirements, and project-specific customization.
- The supplier provides a business address in Songjiang District, Shanghai.
Intermittent Bonded Ribbon Production Line Overview
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
Two fiber-count options are supported by the configuration for manufacturing rollable ribbons. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
According to examples in the patent, fibers are arranged in adjacent subunits with adhesive connections applied periodically. One illustrated spacing range extends from 10 mm to 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. The specified spacing illustrates the patented design concept rather than confirmed production-machine settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Uses In Optical Fiber Cable Manufacturing
Adjustable fiber layouts may allow cable designers to combine convenient splice access with space-efficient packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.
Compact Cable Designs And High Fiber Density
An optical fiber ribbon may remain flat during mass fusion splicing and subsequently fold or roll for installation in a smaller cable. Potential advantages described in the patent include smaller cable constructions and an increased ratio of fiber area to overall cable cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Ribbon Organization For Efficient Fusion Splicing
The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. Buyers can evaluate these capacities against their production requirements and existing handling arrangements.
| Design detail | Potential use | Consideration for buyers |
|---|---|---|
| Planar fiber arrangement | Mass fusion splicing | Confirm requirements for the splice workflow |
| Ribbon configuration that folds or rolls | Compact cable packaging | Review the overall cable construction |
| Payoff reels with capacities of 25.2 km and 50.4 km | Planning material-handling operations | Align reel capacities with operating needs |
Production Line Specifications And Performance
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Speed, Diameter, And Attenuation
The stated construction speed is 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Payoff And Take-Up Reel Compatibility
Two payoff reel sizes are offered, with each full reel limited to 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Site Utilities And Environment
Plan for a 380 V ±10% power connection using a three-phase, five-wire system. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Check all utility connections in advance of installing the equipment.
| Technical specification | Published requirement | Planning note |
|---|---|---|
| Reels for fiber payoff | Payoff dimensions of Ф236 × Ф25.4 × 108 mm or Ф267 × Ф25.4 × 180 mm; full reel ≤10 kg | Check reel compatibility and maximum weight |
| Take-up reel | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Verify the preferred reel format |
| Power and environment | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Provide a clean, dry area without drafts |
| Gas utility supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Verify gas supply capacity before installation |
Equipment For Fiber Payoff And Gathering
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Sixteen-Spool Payoff With Tension Control
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. The permitted weight for an individual spool is up to 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.
Fiber Guiding, Break Detection, And Electrostatic Control
U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. Operators receive alerts about fiber problems through break detection and alarm functions. Safe handling is supported by protective guards and a pneumatic clamping mechanism. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.
| Equipment component | Listed detail | Purpose |
|---|---|---|
| Fiber payoff assembly | 16 spools with a maximum of 10 kg each | Feeds optical fibers with traversing movement |
| Motor and tension system | 0.4 to 2 N with ±0.02 N accuracy; 550 W | Supports regulated payoff of fibers |
| Guidance and safety | Grooved rollers, alarms, guards, and pneumatic clamping | Directs fibers and supports safe handling |
| Static control | Rod-style electrostatic collector with anti-static devices | Helps reduce dust near fiber routes |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. These settings allow the production process to be adapted to the intended ribbon configuration.
Adjustable IBR Mold Platform For Ribbon Formation
Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. Operators can position the mold within 0 to 15 mm and adjust its base temperature from 20°C to 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
The 12-fiber configuration employs a 5+5+1 valve arrangement. Production of the 16-fiber format uses a 5+5+5 configuration. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. The process calls for a specialized adhesive suitable for both coating and curing.
| Process setting | 12-Fiber Format | 16-Fiber Format |
|---|---|---|
| Dispensing valve layout | 5+5+1 valve configuration | Valve arrangement of 5+5+5 |
| Mold positioning range | 0 to 15 mm adjustment | Adjustment range of 0 to 15 mm |
| Mold-base temperature | 20°C to 60°C operating range | 20°C to 60°C operating range |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Pre-Curing And Main Curing Stages
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. The system uses adjustable shutters to help contain UV exposure and minimize nitrogen losses. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. The system additionally switches nitrogen on when starting and off when shutting down. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.
Visual Inspection, Capstan Traction, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Online Inspection Of Fiber Color Sequence And Adhesive Dots
Real-time magnified views are displayed through the machine’s microscope and camera system. The display allows operators to check the sequence of fiber colors and confirm adhesive resin dots at each dispensing position. This inspection helps identify ribbon problems before the material enters the winding stage.
Servo-Driven Traction And Precision Take-Up
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. The listed measurement accuracy exceeds 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. The cable pitch setting allows continuous adjustment from 1 to 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Check the intended cable requirements and actual operating conditions with the manufacturer.
Electrical Controls And Production Monitoring
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.
PLC And Touchscreen Operation
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Low-voltage switchgear is supplied by Schneider Electric. Operators may control the entire line with interlocked units or run individual sections independently.
Settings, Alarms, And Length-Based Stops
Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. The meter-counter calibration feature allows displayed counts to be aligned with the distance actually traveled.
A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control-system feature | Published specification | Practical function |
|---|---|---|
| PLC and display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Adjust and review operating information |
| Electrical components | Low-voltage switchgear from Schneider Electric | Provides support for system control |
| Monitoring and stopping | Operating data for lamps, ovens, runtime, and meters; preset-length function | Monitor production and stop or decelerate the equipment |
Materials, Process Compatibility, And Ribbon Quality
Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Specialized Adhesive Used For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Equipment Installation Needs And Supplied Documentation
Ensure the workspace and utility supplies are ready before scheduling the machine’s installation. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
The machine should be positioned inside a draft-free, enclosed workspace that is clean and dry. Keep the operating area between 15 and 25°C, with humidity at or below 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The buyer must arrange the principal power feed-in cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Documentation For Operation, Installation, And Maintenance
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.
- Operating and instruction manuals together with the overall equipment layout drawing
- Wiring and electrical schematic diagrams, plus installation and maintenance drawings
- Manuals for purchased parts and a list of wear parts for maintenance planning
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Choosing A Ribbon Production Line For Your Manufacturing Needs
First determine which finished ribbon products your business plans to offer. The machinery supports 12F and 16F formats and has a stated construction speed of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. The standard IBR reel has dimensions of Φ410 × Φ50.8 × 390 × Φ310 mm, supports up to 30 kg, and provides cable pitch adjustment from 1 to 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
The compatibility of payoff spools should be reviewed as well. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Manufacturer-listed specification | Required buyer verification |
|---|---|---|
| Formats and speed | 12F and 16F formats; 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up | Maximum 30 kg; cable pitch of 1 to 6 mm | Check reel compatibility and facility requirements |
| Payoff spools | Capacities of 25.2 km, 50.4 km, and 63 km | Verify exact spool dimensions |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Compare these features with your planned cable products to assess equipment suitability.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Ask the supplier how these parameters relate to the chosen materials and required surface quality.
Use the manufacturer’s product listing to examine the equipment information. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. A detailed quotation inquiry helps define the next steps in purchasing.