Fiber-To-The-Home Cable Manufacturing Line – Advanced Production System
Were you aware that up-to-date fiber optic cabling setups are capable of running at velocities of up to 190 meters per minute? Such remarkable performance results from sophisticated fabrication techniques tailored to rapid production.
Such setups are developed to process various cabling forms, such as connection cables and firmly insulated cables. Their compact design, commonly less than twenty-six meters, makes them ideal for modern facilities.
Incorporation into smart factory systems guarantees smooth operations. By means of MES/ERP connectivity, these SZ stranding line production lines deliver unparalleled precision and efficiency. Thus, they are preferred for businesses aiming to stay ahead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Streamlined production systems are key to meeting the growing need for steadfast connections. These systems are designed to create high-quality fiber optic cables that drive modern networks. By leveraging modern innovations, they provide for accuracy and rapidity in each phase of the manufacturing process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system is an integrated system for manufacturing home fiber drop cables. These cables consist of naked fibers strengthened by metal or fiber-reinforced polymer, merging with safeguard coverings. Consequently, it forms a durable and efficient solution for rapid broadband links.
It supports diverse compounds, including PVC, LSZH, and PE polymers. This flexibility ensures it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system offers exact tension management, ensuring precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its exactness and productivity. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are transforming how fiber wires are made. Our advanced equipment integrates exactness, performance, and modern advancements to deliver premium performance. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
Central to our setup is a specialized 50mm extruder engineered for exact substance allocation. It guarantees uniform excellence throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fibers in stainless steel tube handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| Nine-meter Cable Storage | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our system ensures SZ stranding line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Benefit |
|---|---|
| Rapid Throughput | Superior output rate |
| Low Energy Requirement | Lower energy costs |
| Negligible Attenuation | Superior performance |
| Optimal Operator Work Level | Enhanced operator comfort |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.